Solutions

Composite Engineering

From indigenous natural-fibre hybrid composites to in-house carbon fibre manufacturing, Aerovania is building India's most capable composite materials R&D and production ecosystem. Lighter, stronger, and sustainably sourced.

Advanced Materials Division

Where Nature Meets Engineering

Aerovania's composite division bridges traditional materials science with modern sustainability requirements. Our proprietary Natural Fibre Hybrid Composite technology delivers near-carbon-fibre structural performance at significantly lower cost and environmental impact with 70%+ biodegradability.

Make in India
ASTM Tested
Indigenous CF Production
70%+
Biodegradable by weight
40%
Cost saving vs carbon fibre
Carbon fibre manufacturing
5+
Industries served
Material Portfolio

OUR COMPOSITE SYSTEMS

Two primary material systems engineered for structural performance across aerospace, automotive, and infrastructure applications.

Natural Fibre Composite
NFHC Series · Natural Composite
HYBRID COMPOSITE MANUFACTURING

Our flagship proprietary material combining natural plant fibre reinforcement with glass fibre hybrid layers and synthetic resin matrix. Near carbon-fibre structural performance with exceptional sustainability credentials.

70%+ Biodegradable40% CheaperDrone FramesRailway Panels
Carbon Fibre
CF Series Carbon Fibre
CARBON FIBRE MANUFACTURING

Indigenously manufactured T300-grade carbon fibre produced at our in-house facility. High tensile modulus, zero moisture absorption, and consistent quality for demanding aerospace and defence applications.

T300 Grade240 GPa ModulusAerospaceDefence
Custom Composites
Custom R&D Bespoke Solutions
CUSTOM COMPOSITE SOLUTIONS

End-to-end R&D partnerships for industry-specific composite solutions. From material selection through tooling, lay-up process design, curing, and mechanical validation fully customised to your application requirements.

OEM PartnershipRapid PrototypingASTM Testing
Technical Data

MATERIAL PROPERTIES

Relative Performance Index vs Carbon Fibre (100%)

Tensile Strength
72%
Flexural Modulus
68%
Impact Resistance
88%
Vibration Damping
115% ↑
Biodegradability
70%+
Cost Efficiency
60% saved

Full Comparison Matrix

Parameter Aerovania NFHC Carbon Fibre Glass Fibre / FRP
Tensile Strength Near CF (72%) High (100%) Moderate (42%)
Specific Density 1.3 g/cm 1.8 g/cm 2.1 g/cm
Biodegradability 70%+ ✓ 0% ✗ 0% ✗
Manufacturing Cost Low ✓ Very High Moderate
Vibration Damping Excellent ✓ Moderate Good
Indigenous Supply 100% India ✓ Largely Imported Partially Local
Manufacturing

PRODUCTION PROCESS

01
Raw Material Sourcing
Farm-harvested natural fibre from India's primary belt
02
Fibre Processing
Alkali retting, chemical treatment and weaving
03
Resin Infusion
Vacuum-assisted resin transfer moulding (VARTM)
04
Curing Cycle
Autoclave or oven curing per specification
05
Machining & Finishing
CNC trimming, drilling and surface prep
06
QA & Dispatch
ASTM mechanical testing, dimensional inspection
Research & Development

R&D EXPERTISE

Our materials science team combines academic rigour with real-world manufacturing experience. Current R&D focus areas span multi-scale modelling, hybrid material optimisation, sustainable binders, and rapid prototyping for OEM qualification.

01
Hybrid Laminate Stack Optimisation
Fibre angle, ply count and stacking sequence optimisation for targeted anisotropic stiffness in UAV frame, automotive panel and structural applications.
02
Natural Fibre Surface Treatment R&D
Alkali, silane and NaOH treatment studies to maximise fibre-matrix adhesion in natural fibre reinforced systems. Wet ageing characterisation.
03
Carbon Fibre Process Optimisation
PAN precursor stabilisation, oxidation and high-temperature carbonisation process parameter studies for consistent T300-grade output.
04
End-of-Life Biodegradation Studies
Accelerated soil burial and UV weathering tests to quantify long-term biodegradation pathways of natural fibre composite panels. Supporting eco-certification requirements.
05
Multi-Industry Component Qualification
ASTM/ISO mechanical testing, RDSO compliance studies, automotive crash simulation, and aerospace airworthiness documentation support for OEM qualification.
R&D Laboratory
Carbon Fibre Process Composite Manufacturing
Application Domains

INDUSTRIES WE SERVE

✈️
AEROSPACE
UAV airframes, structural brackets, interior panels, and nacelle components. Carbon fibre and hybrid solutions for weight-critical applications.
🚗
AUTOMOBILES
Body panels, bumper reinforcements, door liners and floor panels. Lightweighting solutions reducing vehicle weight by 20–35%.
🚂
RAILWAYS
Coach interior cladding, false ceiling modules, luggage racks and vestibule liners. RDSO-compliant hybrid composite solutions.
🛡️
DEFENCE
Tactical UAV structural components, blast-resistant panels, antenna enclosures and sensor housing for ruggedised field deployment.
🏏
RECREATION
High-performance equipment frames, protective gear shells, and lightweight structural components for demanding physical applications requiring impact resistance and durability.
In-House Infrastructure

MANUFACTURING FACILITY

Manufacturing Facility
Live R&D Facility · Nagpur, India
CF
Carbon Fibre Production
India's compact indigenous CF manufacturing line precursor processing through carbonisation. Enables full vertical integration without import dependency.
VIP
Vacuum Infusion & Autoclave System
Full vacuum infusion setup with resin metering, bagging infrastructure and pressure vessel curing. Supports complex geometry components up to 1.5m × 1.5m.
QA
Mechanical Testing Laboratory
In-house tensile, flexural, impact and compression testing per ASTM D638, D790, D256 standards. Full mechanical characterisation before every batch dispatch.
3+
Active Product Lines
Quadcopter frames (AVQDF0A1), hexacopter frames (AVHDF0A1), and custom structural panels for railway and automotive clients.
READY TO BUILD
WITH COMPOSITES?
Request a material sample, technical datasheet or R&D partnership proposal.
Request Sample Kit info@aerovania.com
Aerovania
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